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Building a Strong Pollution Prevention Team

One of a company’s most valuable sources of improvement ideas is its employees. Forming a pollution prevention (P2) team is an effective way to harness the creative potential of employees for problem solving.

Teams may be put together for short-term problem solving. They may find ways to prevent a specific problem, such as avoiding an impending water surcharge, an increase in waste disposal costs or phosphorus treatment costs. Teams work even better as part of continuous improvement, where the company embraces the idea of allowing everyone within the facility to contribute ideas for improvement on an ongoing basis.

This fact sheet establishes a framework for using a P2 team.

Benefits of Pollution Prevention Teams
A team environment facilitates interactive, creative problem solving. Some advantages of teamwork are:

  • Innovative thinking. The team provides the common
    ground needed for a supportive atmosphere.
  • Diverse perspectives. Suspending the corporate hierarchy in a team gives members a low pressure forum for communication. New viewpoints can supplement or challenge traditional assumptions.
  • Keys to future solutions. By using teams for problem solving, companies are better prepared to solve future problems. Team members learn how to implement future changes and how to work with other departments.
  • Task oriented. Teams simplify managing the problem solving process. Once the goal of the team is known, employees prioritize and work on different aspects of a problem, instead of facing the whole project alone.

Teams can help companies be proactive and avoid potential serious problems or high costs. For example:

  • The P2 team at West Central Turkey, Pelican Rapids, set up weekly water monitoring to control water use before it became a problem.
  • At a Land O’ Lakes dairy plant in Woodbury an $86,500 service availability charge (SAC) was avoided by team water reduction efforts.

Team Composition
Five to seven members make teams manageable and effective. A team should try to represent every level of personnel from all areas affected by its activity. Recruit interested employees from departments such as: environmental, production, management, maintenance, receiving, supervisors and outside suppliers. People who work on the floor are close to day-to-day activities and often have an accurate understanding of processes and their problems. Consultants involved in operations may be a good fit as well. People who are enthusiastic and hard-working make the best team members.

As the team works on various problems the members should actively consult additional personnel. Keep the central group intact, but invite others to participate when needed.

The team needs to have the support of someone in top management—such as the plant manager—who is willing to be the team leader and can provide the authority to implement change. If needed, this person can request the capital required to make changes at the facility.

Facilitate a Productive Meeting
Determine basic goals and priorities in advance, so that everyone knows how to prepare for a meeting. Create a detailed agenda, allotting time for each issue and balanced participation.

Finding time. Teams should meet for no less than one hour every month. Some teams may want to meet as often as two to four times a month. Allowing work time for team meetings shows a company’s commitment to improvement. Fairview-University Medical Center, Minneapolis, made team meetings fun and gave incentives when team members problem-solved waste issues before work.

Meeting Roles
In order for meetings to run smoothly, team members must understand their responsibilities.

Team leader: Delegates tasks, presents background and sets the agenda.

Facilitator: Keeps meetings on track. Enforces meeting
ground rules. This can be the team leader.

Technical expert/engineer: Has technical knowledge of the facility and can help devise realistic specifications for proposed changes.

Recorder: Documents brainstorming, discussions and other relevant team activities. Prepares minutes.

Discussion participants: Provide balanced contributions. Are willing to participate in discussions and listen to and respect other’s ideas.

Brainstorming
Brainstorming is a critical component of effective teams and meetings. The following rules keep brainstorming sessions productive.

  • All ideas are valid.
  • Avoid the creativity-stifling temptation to discuss or judge ideas during brainstorming.
  • Build on the ideas of others.
  • Write down every idea so that all members can see them.
  • Each member should offer only one idea at a time.

Always ask open-ended questions during brainstorming. The following questions need to be addressed in a waste reduction scenario.

  1. What is the waste?
  2. Where is the waste created?
  3. Why is the waste created?
  4. When is the waste created?
  5. What can be changed to reduce the waste?

After brainstorming is complete, prioritize problems relative to their impact, cost and complexity. The most effective decisions are made by consensus because they have the team’s full support. A simple way to prioritize a large list is to have each group member vote for their favorite three items. Tasks can be delegated according to each member’s expertise and interest. First, team members can volunteer to follow up on tasks requiring no specific expertise. The team leader can assign the remainder. Make sure that no one gets either too much or too little to do.

Teams may want to use decision-making tools—such as cause-and-effect diagrams or material/mass balances—depending on the complexity of the problem.

Team Evolution
Before reaching its potential, a team grows through certain stages. After forming, a team’s initial energy can dissolve into a time of stress and tension. Members must adjust to working together and take advantage of the team’s collective strengths. As the team adjusts it will start to perform. Some teams take months to get on track, while others develop within a meeting.

Celebrate and reward success. Real success is worth celebrating. Recognizing success allows team members to enjoy their accomplishments. Posting results, presenting awards, profit sharing and bonuses all help keep employees motivated.

For More Information
MnTAP has a variety of technical assistance services available to help Minnesota businesses implement industry-tailored solutions that maximize resource efficiency, prevent pollution, increase energy efficiency, and reduce costs.Our information resources are available online. Or, call MnTAP at 612.624.1300 or 800.247.0015 from greater Minnesota for personal assistance.

For more information on waste reduction teams, see the manual Source Reduction Now: How to Implement a Source Reduction Program.

Sources
Donald L. Dewar, QCI International, 1991, and Peter R. Scholtes, Joiner Associates Inc., 1992.

(4/07-21)

 

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